Zhixing Machine Zhixing Machine

Insulating Glass Sealing Robot Automatic Sealant Extruder Double Glazing Insulated Glass Making Machine Factory Price TPS Insulating Glass Production Line

Customization: Available
Certification: CE, ISO
Color: Red, Blue

Product Description

Basic Specifications

Type:
Insulating Glass Production Line
Structure:
Vertical
Standard:
CE, ISO
Size:
Customized
OEM:
Supported
Warranty:
1 Year
After-Sales:
30 Years Support
Production Capacity:
10,000 pieces/Year
Glass Spec:
1830*2440 / 2440*3660

Product Overview

Automatic Insulating Glass Production Line for Double Glazing

This advanced production line is composed of 6 specialized sections: feed section, washing and drying section, transition and storage section, light inspection section and spacer bar location section, inside flat press section, and final storage section.

Insulating Glass Production Line

Key Features

  • Inside assembly with automatic argon gas filling.
  • PLC control system with intuitive touch screen interface.
  • Automatic detection for coated and Low-E glass surfaces.
  • Air knife automatically adjusts based on glass thickness.
  • Variable frequency drive for brush rotation speed.
  • Automatic positioning system for aluminum spacers and glass.
  • Remote monitoring and program upgrade capabilities.
  • Compatible with double, triple, Low-E, and laminated glass.
  • Optimized gas filling with automatic height/length detection.
  • Servo motor drive ensures argon concentration ≥ 90%.

Technical Parameters

Power Supply380V/50HZ 37.5Kw
Dimensions (LxWxH)21300 x 2800 x 3800mm
Production Quantity600-700 IG units / 8 hours
Max Glass Size2500 x 3500mm
Min Glass Size300 x 400mm
Washing Glass Thickness3 - 20mm
Washing Glass Speed0 - 10m/min
Insulating Glass Thickness≤ 60mm
Transmission Glass Speed45m/min
Compressed Air0.8m³/min / 1Mpa
Environment Temp7 - 50ºC

Structural Components

Section 1: Feed Section

High-density board construction resists moisture. Polyurethane transmission wheels resist abrasion and are reversible for cost-efficiency. Includes a Low-E coating sensor alarm.

Section 2: Washing & Drying

Section 3 & 4: Transition & Light Inspection

Section 5: Inside Flat Press & Assembly

Section 6: Storage & Output

Frequently Asked Questions

1. What types of glass can this production line process? The system is designed to produce double glazing, triple glazing, Low-E glass, and laminated insulating glass units.
2. Does the machine support automatic gas filling? Yes, it features an automatic argon gas filling system with servo motor control, ensuring a gas concentration of ≥ 90%.
3. What is the maximum glass size for this line? The production line can handle a maximum glass size of 2500mm x 3500mm.
4. How many units can be produced in a typical shift? The production capacity is approximately 600-700 insulating glass units per 8-hour shift.
5. How is the washing and drying section controlled? The washing section features a variable frequency drive for brushes and an air knife that automatically adjusts to the glass thickness, all managed via PLC.
6. Is there a way to monitor the machine remotely? Yes, the control system includes remote monitoring and program upgrade functions to ensure efficient maintenance and updates.

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